Cold Room Panel and Insulation Types
Cold room panels are structural elements with high thermal insulation, used in many industries, especially in the food and pharmaceutical sectors. Cold rooms are vital for the storage and preservation of products that require low temperatures. These panels generally consist of sandwich panels with metal coating on two surfaces and polyurethane or polystyrene filling in between.
Usage Areas of Cold Room Panels
Cold room panels have a wide range of usage in many different sectors. Main areas of use:
1.Food warehouses: Used to store perishable foods such as meat, dairy products, fruits and vegetables.
2. Pharmaceutical warehouses: Due to the need to store drugs at a certain temperature, cold room panels are also used in drug warehouses.
3.Chemical industry: Some chemicals must be kept at a certain temperature and cold room panels are used for this purpose.
4.Agriculture: Cold rooms are required for post-harvest protection and storage of agricultural products.
Advantages of Cold Room Panels
Cold room panels have many advantages:
•High insulation capacity: Provides excellent thermal insulation thanks to polyurethane and polystyrene fillings.
•Easy assembly: Sandwich panel structure offers quick and easy assembly.
•Durability: Metal surface coatings ensure long life of the panels.
•Hygienic: Metal surfaces are easy to clean and help provide hygienic conditions.
Cold Room Insulation Types
Cold room insulation is vital for the cold room to maintain its internal temperature. Improper insulation may cause energy losses and product deterioration. Here are the cold room insulation types:
Polyurethane insulation
Polyurethane is one of the most commonly used materials in cold room insulation. Polyurethane insulation stands out with its high thermal insulation capacity and durability. Polyurethane panels are covered with filled polyurethane foam and thus minimize heat conduction.
Advantages of polyurethane insulation
•High thermal insulation: Polyurethane foam provides high insulation with low thermal conductivity.
•Lightness: It is lighter than other insulation materials, which makes installation easier.
•Durability: Polyurethane is highly resistant to chemical and physical effects.
polystyrene insulation
Polystyrene insulation generally comes in two types: EPS (Expanded Polystyrene) and XPS (Extruded Polystyrene). Polystyrene insulation attracts attention with its lightness and affordable cost.
Advantages of polystyrene insulation
•Economic: It is more cost-effective than other insulation materials.
•Easy installation: Thanks to its lightweight structure, it can be easily installed.
•Thermal insulation: It provides good thermal insulation, although not as good as polyurethane.
glass wool insulation
Glass wool is another material used in cold room insulation. Glass wool insulation is an environmentally friendly option as it is a natural and recyclable material.
Advantages of Glass Wool Insulation
•Environmentally friendly: It is produced from natural materials and can be recycled.
•Fire resistance: It provides fire safety as it is fireproof.
•Sound insulation: It provides sound insulation as well as heat insulation.
Things to Consider When Choosing Cold Room Panel and Insulation
There are some important factors to consider when choosing cold room panels and insulation materials. These factors directly affect the efficiency and longevity of the cold room.
thermal conductivity
The thermal conductivity of the insulation material to be chosen should be low. The lower the thermal conductivity, the more effective it is to maintain the internal temperature of the cold room.
Durability and longevity
The durability of the insulation material and panel extends the life of the cold room. Materials resistant to chemical and physical effects should be preferred.
Ease of assembly
Panels and insulation materials that are easy to assemble save both labor and time. This reduces the total cost.
Hygienic properties
It is important that products stored in cold rooms are kept in hygienic conditions. Therefore, easily cleanable and hygienic materials should be preferred.
Installation of Cold Room Panels
Installation of cold room panels is a process that requires expertise. Correct installation ensures that the cold room is efficient and long-lasting. Some important points to consider during the assembly process are:
Ground preparation
Ground preparation must be made before installation. The floor must be smooth and clean. If necessary, ground leveling should be applied.
Panel placement
Panels should be placed according to the assembly order. Corner and edge panels should be installed before other panels. This ensures the stability of the structure.
sealing
During assembly, attention should be paid to the joints between the panels. If sealing is not ensured, the efficiency of the cold room decreases. Therefore, appropriate sealants should be applied to the joints.
Door installation
The door is one of the most important components of the cold room. Installation of the door must be done carefully. Door seals must be solid and leak-proof.